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Ford Tourneo Custom Common Problems, Faults & Repair Costs (2026)

Based on official DVSA MOT test data. View the most common MOT failure categories, pass rates, and estimated repair costs for the Ford Tourneo Custom (2012–present).

MOT Pass Rate

76.2%5.8% below national avg (82%)

Reliability rating: Good — based on approx. 12,000 tests

Dangerous Defects

2.20%

Moderate risk

Retest Rate

16.2%

of failed tests need a retest

Top MOT Failure Categories

1

Lamps, reflectors and electrical equipment

Est. repair: £40–£200

16.0%
2

Suspension

Est. repair: £120–£450

17.2%
3

Brakes

Est. repair: £100–£350

14.8%
4

Tyres

Est. repair: £50–£120 per tyre

12.0%
5

Exhaust, fuel and emissions

Est. repair: £40–£200

10.0%

Where Faults Occur

30.0%

Front

31.0%

Rear

22.0%

Offside

Mileage Benchmarks

At 3 years

35,000 mi

At 5 years

60,000 mi

At 10 years

120,000 mi

Significantly higher or lower mileage than these benchmarks may indicate unusual usage patterns. Check the full MOT history for mileage consistency.

Is a Ford Tourneo Custom a Good Buy?

The Ford Tourneo Custom shows average reliability in MOT data. With a 76.2% pass rate, it sits 5.8% below the national average of 82%.

Budget for potential repairs in lamps, reflectors and electrical equipment and suspension. An independent pre-purchase inspection is recommended, especially for older examples. Always check the full MOT history for recurring issues.

Ford Tourneo Custom MOT Check & History

View detailed MOT pass rates by year, mileage benchmarks, and full test history data for the Ford Tourneo Custom.

View Ford Tourneo Custom MOT Data

Check a Specific Ford Tourneo Custom

Enter a registration number to view the full MOT history for any Ford Tourneo Custom.

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Other Ford Models

Ford Fiesta

79.2%

Lamps, reflectors and electrical equipment →

Ford Focus

77.8%

Lamps, reflectors and electrical equipment →

Ford Mondeo

74.5%

Lamps, reflectors and electrical equipment →

Ford Ka

73.1%

Lamps, reflectors and electrical equipment →

Ford Galaxy

72.8%

Lamps, reflectors and electrical equipment →

Ford Kuga

82.1%

Lamps, reflectors and electrical equipment →

View all Ford models

Frequently Asked Questions

What are the most common MOT faults on a Ford Tourneo Custom?
The top MOT failure on the Ford Tourneo Custom is Lamps, reflectors and electrical equipment, accounting for approximately 16.0% of all failures. Other common issues include suspension and brakes.
What is the Ford Tourneo Custom MOT pass rate?
The Ford Tourneo Custom has an estimated MOT pass rate of 76.2%, which is 5.8% below the national average of 82%. This rates the Ford Tourneo Custom as "Good" for MOT reliability.
Is the Ford Tourneo Custom reliable?
Based on DVSA MOT data, the Ford Tourneo Custom has a good reliability record with a 76.2% pass rate. It has a dangerous defect rate of 2.20% and a retest rate of 16.2%.
How much does it cost to fix common Ford Tourneo Custom MOT failures?
Typical repair costs for Ford Tourneo Custom MOT failures range from £30–£200 for lamps, reflectors and electrical equipment issues to £120–£450 for suspension problems. Prices are estimates based on typical UK independent garage rates.
What mileage should a Ford Tourneo Custom have?
Based on MOT test data, the average Ford Tourneo Custom covers approximately 35,000 mi by 3 years, 60,000 mi by 5 years, and 120,000 mi by 10 years. Significantly higher or lower mileage may warrant closer inspection.
Should I buy a used Ford Tourneo Custom?
The Ford Tourneo Custom is generally a solid choice based on MOT data. Check the full MOT history of any specific vehicle before purchasing, paying particular attention to lamps, reflectors and electrical equipment issues and mileage consistency.
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